Building the Airfix 00 Mineral Wagon kit
Posted
#254131
(In Topic #13933)
Full Member
Retro build!
I seem to have collected quite a few of the Airfix railway kits of wagons and vans dating back to the early 1960's. They can sometimes be picked up quite cheaply on 'the bay' and at model railway shows. They are excellent kits considering they are mostly around sixty years old. I prefer the original Airfix kits to the current Dapol versions as I find the plastic to be harder and more crisp than the modern offerings. Also, when made, the toolings were new and the kit parts display virtually no flash. Having said that, all power to Dapol's elbow for keeping the kits in production.
This is what is inside the box…

The kit includes plastic wheels which I have discarded straight away in favour of metal wheels. Two sets of brake gear are included and I will only be using one set. The old Airfix couplings will also be discarded to be replaced by Bachmann NEM couplings.
Before commencing construction, all underframe parts were given a coat of black acrylic paint.
First off, the solebars were located.

For smooth running I intend to use metal wheels with pin-point axles running in brass bearings. The holes in the rear of the axleboxes were opened up with a small drill to take the top hat bearings, which were fitted with a dab of glue. The solebars were put aside and attention was now directed at the floor…

Firstly, in order to fit the Bachmann couplings later on, the two raised circular bosses need to be cut away. This was done with a scalpel and a few passes with a flat file finished the job. The wagon will require some weight to keep it on the rails and to this end the two long central parts of the underframe needed to be removed. This was achieved by running a scalpel along the bottom edges and cutting at the ends where they meet the cross beam. A pair of pliers soon had them removed and a small file cleaned up the job.
Terry
Last edit: by col.stephens
Posted
Full Member

One of the solebars was glued into place on the underside of the floor, setting it slightly further out than indicated by the kit instructions to accomodate the pin-point axles and brass axle bearings which require a tad more room than the original plastic wheels being pushed directly into the holes in the axleboxes. Once the solebar was set, the second solebar was glued in place, at the same time locating the metal wheels between the axleboxes. After checking that the axles were parallel, the whole unit was placed on its wheels on a sheet of glass to ensure that everything was level with no rocking movement apparent. A small weight was placed on the unit and it was left to dry. The wheels used were metal three-hole wagon wheels from either Bachmann or Hornby.
Next, the headstocks were added as was one set of brakes. The brake levers are integral with the
v-hangers and one was glued to each side of the wagon. Strictly speaking, the Morton brake should have a dog-clutch arrangement fitted to the lever on the side where the brakes are fitted. This ensures that the brakes can be applied utilising either brake lever. Without it one lever would apply the brakes and the other would release them despite being pushed down . The kit does not take account of the dog-clutch arrangement. It should be possible to obtain a suitable brake lever but I wanted to utilise as much of the original kit as possible, so have just fitted the lever as supplied. I don't think it will be particularly noticeable at the normal viewing distance on a layout.
Here is the inverted underframe awaiting the fitting of a suitable weight and the brake shaft between the v-hangers.

Terry
Last edit: by col.stephens
Posted

Full Member
I'm interested in your comments about repositioning the sole bars to accomodate the bearings and metal wheels. Did you just do it all by eye or is there some means of locating them ?
I have a couple of ex Airfix brake vans, sadly the Dapol versions, but they do come with metal wheels. I failed to get the wheels perfectly lined up so they have a few "steering problems" ……… I was thinking of changing the chassis for either Bill Bedford ones or, if they're the correct size, a ready made Dapol one ………. Certainly somethings got to be done !!
'Petermac
Posted
Full Member

Those are the original Airfix transfers, but lesson learned here…next time paint the area beneath the transfers with gloss varnish to prevent air becoming trapped underneath leading to the 'silvering' effect. Once the transfers are applied, spray the area with matt varnish to get rid of the gloss and secure the transfers. The torpedo vent, a white metal casting, still requires painting black. A lovely model and much cheaper than Bachmann's ready to run version.
Terry
Last edit: by col.stephens
Posted
Full Member

A short piece of plastic rod was now glued in place to link the brakes with the lever on the opposite side of the wagon floor. This will be painted black.

Terry
Posted
Full Member

Terry
Last edit: by col.stephens
Posted
Full Member

Contrary to the optical illusion, the left end is vertical!
More soon,
Terry
Posted

Full Member
Always try to look on the bright side of life!
Barney
Barney
Posted

Full Member
Enjoy the remaining build, as I know we all will.
Best,
Bill
At 6'4'', Bill is a tall chap, then again, when horizontal he is rather long and people often used to trip over him! . . . and so a nickname was born :)
Posted
Full Member
Thank you Ron and Bill.
So, we come to the wagon sides. The kit was designed to allow the side doors to open. Unfortunately, this involved the inclusion of an overscale hinge arrangement which bears no relation to the prototype wagon. I guess the opening doors feature was a sop to the toy market. Let's remember that the original kits were pocket money toys and could be bought new for two shillings (ten pence decimal). This is what confronts us on the wagon side…

The curved protrusions at the bottom accept the pins attached to the door bottoms and form a crude hinge.

It all works quite well if you want opening doors and a non prototypical hinge arrangement. I didn't want opening doors so I cut off the curved protrusions from the wagon sides and cleaned up with a small flat file. Regarding the doors, I trimmed back the long protrusion to match the short one on each hinge, thereby forming a hinge which is more in keeping with the prototype. The doors were glued into the apertures in the wagon sides.

One more job to do before fitting the wagon sides. As it stands, if the sides are fitted at this stage, the door hinges will not be attached to the underframe and will be floating in the air. Small strips of styrene strip require fitting to the top of the solebar either side of the side door spring (the bit that stops the door crashing down onto the brake levers). I use 20x40 thou. This will give somewhere on which the hinges can sit. You can see them in place here. Unfortunately, I painted them before remembering to take a photo…

The sides were now glued in place between the ends. This was the work of less than a couple of minutes…

We now have a free-running vehicle which is certainly looking something like the original.
More soon.
Terry
Last edit: by col.stephens
Posted
Full Member
The buffers were painted at the same time as the underframe and brake gear at the beginning of the build. They have small spigots attached and are simply pushed into the holes in the headstock, or would do in a perfect world! I had to open up the holes with a 1.6mm drill. Ensure that the shortest of the four ribs on each buffer faces upwards. I secured them with a lick of solvent.

Terry
Posted
Full Member

The two 'feet' or 'runners' on each unit will not sit happily on our Airfix underframe so I removed them with a scalpel and sanded the bases to make sure they were flat…

In order to get the couplings to sit at the correct height, a small square of 30 thou styrene sheet was required as packing between the wagon underframe and the base of the unit. Both were glued in place close to the axle…

The packing will receive a dab of black paint.
The couplings used are Bachmann 36-061 Short Straight NEM Coupling. They come in packs of ten and like all Bachmann products have risen in price alarmingly over the last few years.
This how the wagon now looks…

I used a ready to run wagon to check the height of the coupling.
That is the basic construction finished apart from fitting the supplied coal load. I think it has gone together quite well and certainly has the look about it of typical British Railways unfitted mineral wagon.
Off to the paint shops tomorrow for a coat of British Railways Freight Grey. I will be using enamel paint from Precision Paints.
Terry
Last edit: by col.stephens
1 guest and 0 members have just viewed this.